Back in September 2007, at the
Stuffed Symposium I had a chance to meet Randy Ream, owner and sausagemaster of
Ream's Elburn Market in Elburn, IL. Mr. Ream runs an extraordinarily interesting business. His shop and adjoining small processing plant are the likely envy of any amateur charcutier (like myself) who dreams of turning their hobby into a business. He's got quite a bit of space (and expansion plans are in the early stages) and some very sophisticated, European-made equipment that allows him to enjoy an output capacity that most 'mom and pop' operations could never dream of. Randy makes his living dabbling in the meaty, arcane arts on a level that most of would probably describe as optimum. He's small enough that his creativity is an intergral part of what he does on a daily basis yet because of his sophisticated operation, he's also able to compete with the big boys, when he cares to.
For months after the symposium, I kept on telling myself that I would, one day soon, make the trek out to Elburn and visit the market. But I kept on getting diverted. I'd mentioned my plan to a few friends, who were interested in joining me and finally, earlier this week, 5 of us made the pilgrimage to Ream's Elburn Market, where we were not disappointed . . .
Ream's Elburn Market is located at 128 N. Main Street in Elburn, ILReam's is a well-stocked market, with a large variety of fresh meats and ready to cook meats, as well as many other grocery staples and specialty items.Here, a couple members of our crew check out the sausage and cured meats case while Randy answers their questions. Notice the awards that line the back walls. Those are just a small portion of the more than 200 awards Randy has won for his fine charcuterie products.Ream's also carries a wide variety of specialty items and fancy foods, many of which are made locally. Here, stevez checks out a few of the offerings.Fresh meats, ready to cook meats and a nice variety of bunsCheeses, some of which are smoked in-house and a vast array of sausages, all made in-houseAll sorts of different meatsticks and some hot-smoked Atlantic salmonA few of the samples we tried . . . (clockwise) Westphalian Ham, Finocchiona, hard salami and wiener.After he gave us several more items to taste, Randy took us out through the back of the shop to his small but hardly modest processing area, where several products were being turned out . . .
Ream's small but mighty processing facility. Randy mentioned that plans were in the works to expand his operations.Here, beef jerky is being readied for the smoker. Via the use of a vacuum marinator, it only needs to marinate for about 10 minutes before smoking.Ream's currently uses 2 of these awesome smokers, both of which have refrigeration capabilities for cold smoking cheeses and other foods.Here, trout and salmon (a few recipes) are being hot-smoked. These machines use sawdust. Randy uses a blend of assorted hardwood and hickory (or did he say oak?)Very kindly, Randy offered to whip up a batch of sausage for us. The first step was to ready the blades . . .
Randy explains that the chopper uses 6 blades, which run about $160 each. They're sharpened before each use.2 gigantic wrenches are used to tighten the blades -- not too tight, or they can break off.Watch your fingers!The fully readied chopper. That white disc on the extended arm coming off the left side of the machine will come into play shortly.About 50 pounds of pork shoulderThis brat seasoning, which Randy devised and now has produced for him, has serious chops. It's the 'secret' behind Ream's national award-winning brats, which actually beat the vaunted Miesfield brats in a competition in 1994, one of Randy's very first competitions.Here, the chopper is loaded with meat, seasoning and some water, which acts as a distributor for the seasoning. The amount of time between this shot . . .. . . and this shot was a mere blink of the eye/Randy lowers the boom (so to speak) and that previously mentioned white disc diverts all the chopped brat filling into the awaiting tub.A close-up look at the bound bratwurst mixture.The meat mixture gets dumped in the stainless hopper of the stuffer.A look at the sophisticated stuffer machine and the awaiting casings.Everything from link length, stuffing pressure and number of twists between links is controllable via the panel. The machine is remarkably fast and via the use of a knee switch, one person can tube off 50 pounds of sausage in almost no time.After a very short interval, this is what you end up with . . . "a sea of brats," as stevez described it.After the finished links are removed to the tub, Randy answers a bunch of technical questions about various aspects of his production methods.Of course, we all purchased some of the brats that we watched being made, along with several other products, too. The night after our visit, I cooked up some of the brats and a few other sausages I'd picked up, over indirect lump charcoal and the results were sensational . . .
(left to right) . . . Polish sausage, Boudin, Andouille and Bratwurst.Polish SausageCajun BoudinAndouille SausageBratwurstAcross the board, the sausages were fantastic. While I'm certainly no expert, the Bratwurst was the best I've ever had and the Polish was close. I loved the Boudin which had a perfect texture, not too dry and not too moist. Its flavor was intense and herbacious, and it had a fairly intense heat that built slowly. The Andouille packed some nice heat too and, just like the other sausages was very distinctive while still staying firmly inside the unofficial parameters of 'obviously andouille.' In fact, these were such great representations, nearly textbook, that I was a bit stunned. I knew Ream's would be good but I had no idea how good. I bought a few other products too and I'll try to report back here as I work my way through them.
I cannot recommend making the trip out to Ream's highly enough. It's well worth the drive and it's really quite a rewarding experience to see so many, well-produced charcuterie products all under one roof. I'll definitely be heading out there again in the near future and stocking up when I do. Definitely bring the biggest cooler you have. You won't regret it. Hell, you may want to bring your grill, too.
=R=
Ream's Elburn Market128 N Main St
Elburn, IL 60119
630 365-6461
By protecting others, you save yourself. If you only think of yourself, you'll only destroy yourself. --Kambei Shimada
Every human interaction is an opportunity for disappointment --RS
There's a horse loose in a hospital --JM
That don't impress me much --Shania Twain